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The test stand has taken way more time to put together than I
imagined. In fact, it's taken about 5X more time than the design
and fabrication of the uncooled engine.
I finally finished the failsafe control unit. It's purpose is
to control the various remote devices (relays, solenoids, ignitor,
etc.) during the test. It also provides for a remote control box
that includes a dump switch and some status indicators. The card
interfaces to a National Instruments PXI-6527 isolated DIO board
and will be controlled by the test program in LabVIEW.
I used Eagle Schematic for the
drawings. It runs in Linux and Windows and they also have a free
version (which I'm using). I have hand sketches of the overall
instrumentation setup which I'll convert over to Eagle when I get
some more time.
I added a separate fill port to the LOX tank to make it easier
to get it closed back up after filling based on my tests with
LN2. The internal threads on the tank got iced up real bad and I
couldn't thread the burst disk fitting back all the way in. The
new tube connector has external threads on the top so it is much
easier to cap it off after I'm done filling it.
Drawings
Test Setup
Failsafe schematic Sheet 1
Failsafe schematic Sheet 2
Failsafe schematic Sheet 3
Flowmeter signal conditioner
Photos
Propellant tank Version 4
Test stand (with happy engineer!)
Load cell bracket
Remote controlled ball valve
Cryogenic ball valve
Helium solenoid valve
Air solenoid valves
Propellant Tank Version 1
Propellant Tank Version 2
Scuba tank fitting
Propellant tank fitting and burst disk holder
Failsafe controller
Failsafe remote
LOX tank fill port
Remote equipment rack
Load cell calibration
Flowmeter parts after failure
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